Car systems

Electrical system and battery: how it works and what fails

The 12 V battery starts the engine and powers the parked car; while driving, the alternator recharges it and supplies everything else. A weak battery or an alternator that does not charge explains many strange faults: modules that reset, several warning lights at once or a car that will not start.

Reviewed by Daniel Morales, founder of Reprorace SL, on

How it works

When you turn the key or press the button, the battery drives the starter with a lot of current for a few seconds. With the engine running, the belt-driven alternator holds the voltage between about 13.5 and 14.8 V; on cars with start-stop, a sensor on the negative terminal watches the charge and the energy management decides when to recharge.

Fuses and relays distribute the current and each module watches its own power supply: if the voltage falls or rises out of range, it stores codes (P0562, P0563, U3003). With the car locked, the modules go to sleep; if one stays awake, it drains the battery in days. Hybrids and electric cars also have a high-voltage battery that only trained staff should touch.

The most common faults

  1. Dead or aging battery: slow cranking, start-stop that stops working and warnings in several modules at once.
  2. Alternator or regulator: the battery light on, lights that dim or a voltage that is too high.
  3. Accessory belt: it slips or breaks: a squeal, the charging light and, on many engines, the water pump stopped too.
  4. Parasitic drain: a module, a light or an accessory that does not switch off and empties the battery in days.
  5. Grounds and terminals: corrosion or a loose terminal: intermittent faults that look like problems in many different modules.

A guide, most likely first: a repair shop confirms the diagnosis of each car with its own data.

The most relevant trouble codes

  • P0562System voltage: too low
  • P0563System voltage: too high
  • P0560System voltage: malfunction
  • P0620Generator, control circuit: malfunction
  • P0622Generator field/F terminal, circuit: malfunction
  • U3003Battery voltage: malfunction
  • U3000Control module: malfunction
  • U3006Control module input power A, circuit open
  • U3008Control module ground A: malfunction
  • P0513Incorrect immobilizer key: malfunction
  • P0A80Replace hybrid/EV battery pack
  • P0A0AHigh voltage system interlock, circuit A: malfunction
  • P0AA6Hybrid/EV battery voltage system isolation: fault

Generic OBD-II/EOBD codes; each manufacturer adds its own. The same symptom can come from another system.

Code blocks of this system

OBD fault codes: what each one means

See what your car is saying, system by system

The ECO-LITE plugs into the OBD port and shows the codes and live data your car publishes on your phone, explained; when needed, you share the session with your repair shop.

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Frequently asked questions

How long does a car battery last?

Usually four to six years, less with heat, short trips or start-stop. With start-stop, it must be replaced with the same type (EFB or AGM) and, on many cars, registered in the module.

Why are there so many codes after replacing the battery?

When they lose power, several modules store power supply or communication codes. They are usually history codes: read them, note them and, if they do not come back, clear them.

Does an OBD reader drain the battery?

A plugged-in reader draws little, but some keep the modules awake. If the car will sit for many days, unplug it or use one that goes to sleep.

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